Portfolio

We undertook a substantial reverse engineering project for a British Superbike Race Team, involving a wide array of precision components. Using advanced 3D scanning and CAD modelling, we digitally captured complex geometries—from bespoke brackets and housings to high-performance engine and chassis parts. This in-house process enabled rapid design validation, material analysis, and seamless integration with existing systems. The result: accurate, production-ready models that support performance upgrades, spares manufacturing, and future development—all delivered with the speed and precision demanded by elite motorsport.

Machined from solid billet on our Haas VF-4 with 4th axis, these electronics enclosures meet the exacting standards of the defence sector. Precision tooling ensured clean profiles, tight tolerances, and optimal shielding integrity. Each unit underwent rigorous inspection—CMM validation, manual checks, and surface finish analysis—to guarantee reliability in mission-critical environments. Engineered for durability and performance, these enclosures reflect our commitment to quality, security, and UK manufacturing excellence—delivered with speed, consistency, and total traceability throughout production.

Crafted from high-strength 4130 steel, this aerospace part was expertly machined on a Haas 4th axis for enhanced dimensional accuracy and repeatability. The multi-axis setup enabled complex geometries and tight tolerances essential for flight-critical applications. Post-machining, the component underwent rigorous inspection to ensure compliance with aerospace standards—delivering reliability, performance, and uncompromising quality from spindle to certification. Engineered for excellence, inspected for trust.

To meet demanding production targets, we developed a high-density workholding solution tailored for our horizontal machining centre. This setup enabled us to fixture multiple components simultaneously, dramatically reducing cycle times and tool changes. The result: consistent, high-precision output of over 1,000 parts per week. By combining smart fixturing with CNC efficiency, we delivered scalable productivity without compromising quality—proving that intelligent engineering drives performance at every level.

Crafted on our Haas VF-4 with 4th axis, this large copper electrode showcases precision multi-axis machining. Using high-performance tooling for optimal surface finish and dimensional accuracy, we achieved tight tolerances across complex geometries. Post-machining, the component underwent thorough inspection using CMM and manual verification to ensure compliance with spec. The result: a robust, high-integrity electrode ready for demanding EDM applications—engineered for excellence, inspected for confidence.

Using our Haas VF-4 with 4th axis, we machined a bespoke carbon chassis insert for a legendary Benetton Formula 1 car. This high-precision component demanded tight tolerances, complex geometry, and flawless finish—delivered through advanced fixturing and tooling. The insert supports structural integrity and performance, preserving the legacy of elite motorsport engineering. It’s a proud example of how modern CNC capability meets historic racing excellence, with craftsmanship at every turn.

Our work developing a range of high-performance components for multiple motorcycle platforms led to the launch of Iconic Parts—a dedicated arm of our business focused on two-wheeled engineering excellence. Leveraging our in-house CNC milling, CAD design, and precision manufacturing capabilities, we’ve helped customers achieve their goals in performance, reliability, and aesthetics. From concept to production, Iconic Parts delivers the craftsmanship and speed demanded by modern motorcycling.

As an approved supplier to Hybrid Air Vehicles, Iconic Engineering Solutions has contributed to multiple facets of this pioneering aerospace project. From ground infrastructure to bespoke aircraft support equipment, our team leveraged SolidWorks CAD and precision CNC milling to deliver high-quality, flight-critical components. Through agile design, robust manufacturing, and close collaboration, we’ve helped HAV turn innovation into airborne reality—supporting their journey from concept to controlled flight.

Iconic Engineering Solutions has proudly supported the development of a solar-powered vehicle designed for global challenge events. Through our precision engineering services—including CNC milling and advanced CAD design—we’ve helped our customer turn ambitious concepts into high-performance reality. From structural components to bespoke mounts, our in-house capabilities enabled rapid prototyping, reliable production, and seamless integration. It’s sustainable innovation, engineered with the accuracy and speed that modern mobility demands.

Iconic Engineering Solutions was tasked with running FEA simulations on the rear structure of a tipper truck to assess the design’s structural integrity and suitability for real-world use. By combining advanced analysis with our precision engineering services—including CNC milling and CAD design—we helped our customer validate performance, reduce risk, and refine their design for production. It’s another example of how simulation and manufacturing expertise drive smarter, stronger outcomes.

This project presented a unique challenge: diagnosing why a plastic component was consistently failing in service. By analysing the failed parts and cross-referencing them with digital models, we identified the root cause and engineered a more robust replacement. Using our precision CNC milling and CAD design capabilities, we delivered a solution that not only resolved the issue but also enhanced long-term reliability—helping our customer meet their performance and durability goals.

Iconic Engineering Solutions played a senior role in the development and manufacture of a large-scale lifting platform designed to move the latest generation of jet engines into test cells. With a lifting deck measuring 18m x 8m and a total weight approaching 70 tonnes, the project demanded robust design and flawless execution. Using our precision CNC milling and CAD expertise, we delivered critical components that met exacting aerospace standards—helping our customer achieve safe, reliable, and repeatable engine handling.